
manufacturer & exporter of Mini Cement &
Fertilizer Plant |
 |
Cement
Plant

The
above mentioned raw materials are poured into Jaw Crushers & Hammer
Mills and stored automatically in the respective silo through bucket
Elevators the raw material silos are connected with the table feeders
through which proportionate quantities of each of the material is adjusted by
and stored hopper, where from the mixture goes to ball mill for fine
grinding after fine grinding the bucket elevator collects this raw meal
where from it is stored into blending silos in the blending silos compressed
air is passed for homogenization of raw meal. Now the quality inspection of
the raw meal is made then this is carried to storage silos which feds the
material Nodulisor . The Nodulisor makes 8-12 mm nodules for into the kiln
here, the raw material is mixed with 12-14% of weather on an inclined pan
and then these nodules are charged in the kiln through chute. After process
in the Nodulisor the clinker goes vertically down while the compressed air
is passed through. The waste gases come out of the clinker is now discharged
from the bottom and it goes to the clinker jaw crusher. Thus clinker is
stored into clinker hopper and gypsum, in the gypsum hopper, where from the
prefixed quantity of clinker & gypsum fed in to the cement ball mill
through rotary table feeder. Now the cement produced so in the ball mill is
stored into cement blending Silos for blending. After blending it is finally
packed into bags and ready for sale. We offer variety of mini cement plant, cement plant machinery etc.
FLOW CHART OF SUPER TECH VSK MINI CEMENT PLANT






Grinding
Unit
For manufacturing of Cement, Clinker, Gypsum additive or
slag are heaped into their respective yards. The materials, then are carried
to the respective jaw crushers with the help of belt conveyors. Jaw crushers
convert the big prices of Clinkers, Gypsum additive and slag into the small
pices, where from, these pieces go to Bucket Elevators. From Bukcket
Elevators these materials are collected for their respective Silos.
The quantities of materials, thus collected into their respective Silos are
controlled and adjusted by the table feeders. The function of table feeders,
attached with Silos, is to give the appropriate quantity of each material,
for preparing the finished cement. These proportional quantity of Clinker,
Gypsum and Slag are stored into Bucket Elevator through belt conveyor, where
from this mixture is stored into Master Hopper.
Nest, the mixture thus collected into master hooper, is carried to BALL
MILL for final grinding. After grinding in the ball mill finished quantity
is passed into the bucket elevator, where from, it goes to cement blending
Silos. After final blending the quantity is stored into cement storage Silos
then it goes for Packaging and ready for sale.
Material
Handling Equipment
Material handling equipment is used to move material from
one location to another (e.g., between workplaces, between a loading dock
and a storage area, etc.). The major subcategories of transport equipment
are conveyors, cranes, and industrial trucks. Material can also be
transported manually using no equipment. We provide a variety of
solution in material handling with our range of slandered
Belt
Conveyor

Belt
conveyors and accessories (pulleys, rollers) of 100mm width to 2000mm width
with required length.
Screw
Conveyor
Functions :- A versatile conveying equipment
which can be used for almost all bulk solids from fines to lumps of 3"
size. Conveyor capacities can vary from few Kgs. Minimum to 500 M3 / HR and
diameters ranging from 150 mm to 1200 mm and speeds from 175 RPM to 10 RPM.
It is meant to convey materials from One point to another horizontally and
can do so without any dusting and spillage at very reasonable power expense.
This equipment can also be used for inclined conveying for which capacity
duration to be considered while sizing. This will depend on inclination
sought and material characteristics.
Construction :- Helical flights made from prime
quality steel, cold pressed in die to retain its strength, welded on strong
central pipe, encased in 'U' or 'Circular' trough rolled out of steel
plates. Screw pipe ends are fitted with carefully selected shafts, machined
and supported by high quality bearings. Shaft exists are properly sealed by
glands, bearings are housed in outboat type housing so as to ensure
avoidance of dust ingress. Top of 'U' trough is sealed by top cover. Fixing
will depend on application / specific locations to ensure easy maintenance.
Equipments are generally provided with rugged saddle type short supports.
Any other supporting arrangements can be tailored to suit clients specific
requirements. Additional feature is provision of reverse flights at both the
ends to ensure smooth flow of material to discharge spout / opposite to
shaft exists only and do not gather at the ends. Hanger bearings of various
proven designs are available and made to suit applications wherever the
screw length exceeds. The standard available length of pipe or 2.5 / 3 mtr.
Interval. This solely depends on diameter of screw and lengths required.
Our Products